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In 1987 Tony Natal designed and built a unique foam cutting tool to make foam gliders for his young grandson. Rather than sawing through Styrofoam, he developed a tool that melted a thin clean slice through the foam, eliminating the use of serrated blades that made a mess of tiny foam particles that stuck to everything. In 1988 Tony designed a foam cutting tool for his son David Natal to make lightweight scenery for clay animation sets. In 1991 David asked Tony to create a set of foam cutting tools for miniature terrain making that he could manufacture and market. The new company was given the name Hot Wire Foam Factory.